Semiconductor device having STI with nitride liner and UV light shielding film

ABSTRACT

A semiconductor device has: a silicon substrate; trench formed downward from the surface of the silicon substrate, the trench defining active regions on the surface of the silicon substrate; a first liner layer of a silicon nitride film covering an inner wall of the trench; a second liner layer of a silicon nitride layer formed on the first liner layer; an element isolation region of an insulator formed on the second liner layer; a p-channel MOS transistor formed in and on one of the active regions; a contact etch stopper layer of a silicon nitride layer not having a ultraviolet shielding ability, formed above the silicon substrate, and covering the p-channel MOS transistor; and a light shielding film of a silicon nitride layer having the ultraviolet shielding ability and formed above the contact etch stopper layer.

CROSS REFERENCE TO RELATED APPLICATION

This application is based on and claims priority of Japanese PatentApplication No. 2004-192744 filed on Jun. 30, 2004, the entire contentsof which are incorporated herein by reference.

BACKGROUND OF THE INVENTION

A) Field of the Invention

The present invention relates to a semiconductor device and itsmanufacture method, and more particularly to a semiconductor devicehaving a shallow trench isolation (STI) and its manufacture method.

B) Description of the Related Art

The local oxidation of silicon, LOCOS, has been used as one of theelement isolation methods for semiconductor devices. The local oxidationof silicon is the techniques wherein a silicon oxide layer is formed ona silicon substrate as a buffer layer, thereafter a silicon nitride filmis formed as an oxidation preventing mask layer, the silicon nitridelayer is patterned and thereafter the surface of the silicon substrateis thermally oxidized.

While the silicon substrate is thermally oxidized, oxidation seeds suchas oxygen and moisture invade also into a buffer oxide silicon layerunder the end portion of the silicon nitride layer and oxidize thesilicon substrate surface under the end portion of the silicon nitridelayer, so that a silicon oxide region of a bird's beak shape called abird's beak is formed. The region where the bird's beak is formed cannotbe used substantially as the element forming region (active region) sothat the element forming region is narrowed.

If a silicon nitride film having openings of various sizes is formed andthe substrate surface is thermally oxidized, the thickness of a siliconoxide layer formed on the silicon substrate surface with the smallopening size is thinner than the silicon oxide layer formed on thesilicon substrate surface with the large opening size. This phenomenonis called thinning.

As miniaturization of semiconductor devices advances, the ratio of anarea not usable as the element forming region to the whole area of asemiconductor substrate is increased by bird's beaks and thinning.Namely, the ratio of narrowing the element forming region increases,hindering the high integration of semiconductor devices.

As techniques of forming an element isolation region, trench isolation(TI) techniques are known wherein a trench is formed in the surfacelayer of a semiconductor substrate and insulating material orpolysilicon is buried in the trench. This method has been applied tobipolar transistor LSIs which require a deep element isolation region.

Application of the trench isolation to MOS transistor LSIs hasprogressed because both the bird's beak and thinning will not occur.Element isolation can be realized by a relatively shallow trench ofabout 0.1 to 1.0 μm in depth because MOS transistor LSIs do not requirea deep element isolation like bipolar transistor LSIs. This structure iscalled shallow trench isolation (STI).

U.S. Pat. No. 5,447,884 discloses that a pad oxide film and a padnitride film are formed on a silicon substrate, a trench is formed byanisotropic etching by using a resist pattern, a trench inner wall isthermally oxidized, thereafter a silicon nitride layer liner having athickness of 5 nm or thinner (a thickness preventing hot phosphoric acidfrom invading) is formed, a burying silicon layer is deposited on thesilicon nitride layer and the pad nitride film is removed by hotphosphoric acid.

Japanese Patent Laid-open Publication No. HEI-11-297812 discloses that atrench for element isolation is formed in a silicon substrate, a siliconoxide layer and a silicon nitride liner are formed on the trench innerwall, and the upper portion of the nitride silicon liner is removed tolower the upper end of the silicon nitride layer.

“2003 Symposium on VLSI Technology Digest of Technical Papers” by K.Goto et al reports that in the structure that the upper end of a siliconnitride film liner formed on the inner wall of an element isolationtrench is lowered and a contact etch stopper layer of a silicon nitridefilm is formed on the silicon substrate, covering the gate electrode,the drive current of a MOS transistor can be improved by controlling thestresses in both the silicon nitride films.

Although the element isolation by STI is suitable for elementminiaturization, there arises the problems specific to the STI itself.Novel techniques has long been desired which can mitigate the problemsspecific to the STI itself.

SUMMARY OF THE INVENTION

An object of this invention is to provide a semiconductor device havinga high reliability and excellent characteristics and its manufacturemethod.

Another object of the invention is to provide a semiconductor devicehaving STI with a stacked liner of a silicon oxide layer and a siliconnitride layer and being capable of reducing charges, and its manufacturemethod.

Still another object of the invention is to provide a semiconductordevice capable of increasing an on-current by exerting a proper stressand suppressing an increase in leak current, by using a silicon nitridelayer liner and a silicon nitride layer contact etch stopper, and itsmanufacture method.

According to one aspect of the present invention, there is provided asemiconductor device comprising: a silicon substrate; a trench formeddownward from a surface of the silicon substrate, the trench definingactive regions on the surface of the silicon substrate; a liner layer ofa silicon nitride film covering an inner wall of the trench; an elementisolation region of an insulator formed on the liner layer and ap-channel MOS transistor formed in and on the active region; a contactetch stopper layer of a silicon nitride layer not having a ultravioletshielding ability, the contact etch stopper layer being formed above thesilicon substrate, covering the p-channel MOS transistor; and a lightshielding film of a silicon nitride layer having the ultravioletshielding ability and formed above the contact etch stopper layer.

According to another aspect of the present invention, there is provideda semiconductor device comprising: a silicon substrate; a trench formeddownward from a surface of the silicon substrate, the trench definingactive regions on the surface of the silicon substrate; a liner layer ofa silicon nitride film covering an inner wall of the trench; an elementisolation region of an insulator formed on the liner layer and ap-channel MOS transistor formed in and on the active region; a contactetch stopper layer of a silicon nitride layer not having a ultravioletshielding ability, the contact etch stopper layer being formed above thesilicon substrate, covering the p-channel MOS transistor; a lowerinterlayer insulating film of a silicon oxide containing insulating filmformed on the contact etch stopper layer and having a ultravioletshielding ability; a conductive plug formed through the lower interlayerinsulating film and reaching the p-channel MOS transistor; anintermediate interlayer insulating film of an organic insulating layercovering the conductive plug, formed above the lower interlayerinsulating film and not having the ultraviolet shielding ability; and awiring formed through the intermediate interlayer insulating film andreaching the conductive plug.

According to still another aspect of the present invention, there isprovided a method of manufacturing a semiconductor device comprisingsteps of: (a) selectively etching a silicon substrate surface to form atrench defining active regions; (b) forming a liner insulating layer ofa silicon nitride layer above the silicon substrate surface exposed inthe trench; (c) forming an element isolation region of an insulator byburying a recess defined by the liner insulating layer; (d) forming ap-channel MOS transistor in the active region; (e) forming a contactetch stopper layer of a silicon nitride layer above the siliconsubstrate surface, the contact etch stopper covering the p-channel MOStransistor and not having a ultraviolet shielding ability; and (f)forming a light shielding film of a silicon nitride layer having theultraviolet shielding ability above the contact etch stopper layer.

It is possible to prevent ultraviolet rays from being irradiated to STIhaving the silicon nitride layer liner and reduce leak current.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A to 1C are graphs showing spectra of extinction coefficients ofvarious silicon nitride films.

FIGS. 2A to 2C are graphs showing spectra of extinction coefficients ofan SiOC layer and an SiC layer formed by PE-CVD and a polyallyl etherlayer formed by coating.

FIGS. 3A and 3B are cross sectional views of a semiconductor deviceaccording to an embodiment and a semiconductor device according to acomparative example.

FIGS. 4A and 4B a plan view schematically showing the plan structure ofa p-channel MOS transistor, and a graph showing the characteristics ofthe drain current Ids relative to the gate voltage Vg of the samplesshown in FIGS. 3A and 3B.

FIGS. 5A and 5B are schematic cross sectional views of a semiconductordevice according to an embodiment and a semiconductor device accordingto a comparative example.

FIG. 6 is a graph showing the characteristics of the drain current Idsrelative to the gate voltage Vg of the samples shown in FIGS. 5A and 5B.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Prior to the description of the preferred embodiments of the invention,the results of studies made by the present inventor will be described. Asilicon nitride layer was formed on a buffer silicon oxide layer formedon the surface of a silicon substrate. A resist pattern was formed onthe silicon nitride layer and a shallow trench was formed in the siliconsubstrate by etching. The silicon surface exposed in the trench wasthermally oxidized and a silicon nitride layer liner was formed in thetrench. A silicon oxide was deposited by high density plasma (HDP) CVD,burying the trench, and the unnecessary insulating layer on the surfaceof the silicon substrate was removed by chemical mechanical polishing(CMP) to form a shallow trench isolation (STI). A MOS transistor wasformed in an active region defined by STI and multi-layer electrodeswere formed. It was found that leak current flowed.

STI has the liner layer of the silicon oxide layer in contact with theactive region, the liner layer of the silicon nitride layer formed onthe silicon oxide layer, and the silicon oxide layer formed on thesilicon nitride layer. The interface between the oxide film and nitridefilm has the nature capable of trapping charges. The cause of leakcurrent may be ascribed to the charged STI. As ultraviolet rays becomeincident upon STI, excited electrons reach the interface with thenitride film and there is a possibility that electrons are trapped.

In the multi-layer wiring forming processes, a resist layer is hardenedby ultra violet (UV) curing using a UV lamp. It can be considered thatduring UV curing, ultraviolet rays become incident upon STI and chargesare induced. A number of mask processes are performed to form amulti-layer wiring. STI is considered being charged by the number of UVirradiation. As an SiOC layer as a low dielectric constant insulatinglayer and an SiC layer as an etching stopper layer having a copperdiffusion preventing ability are formed by PE-CVD, ultraviolet raysemitted from plasma are assumed to be irradiated to the siliconsubstrate. It can be considered inevitable that ultraviolet rays areirradiated to the silicon substrate during the multi-layer wiringforming processes.

Irradiation of ultraviolet rays to STI is expected to be suppressed if alayer having a high ultraviolet shielding ability exists between themulti-layer wiring and silicon substrate. The optical extinctioncoefficients of films were measured which films were made of variousmaterials capable of being used as a lower insulating layer in themulti-layer wiring.

FIGS. 1A, 1B and 1C are graphs showing spectra of extinctioncoefficients of various types of silicon nitride layers (first, secondand third samples). Light absorption increases exponentially relative tothe product of a film thickness and an extinction coefficient, so thatif a difference between extinction coefficients is large, a differencebetween light absorptions becomes very large.

FIG. 1A shows the spectrum of an extinction coefficient of a siliconnitride layer as the first sample. The first silicon nitride layer wasformed by the following processes. “Concept2 sequal” manufactured byNovellus Systems, Inc. was used as a plasma enhanced (PE) CVD system.The first silicon nitride layer was formed by flowing SiH₄ at 480 sccm,N₂ at 1600 sccm and NH₃ at 4000 sccm as source gasses under the filmforming conditions of an upper high frequency RF power of 440 W, a lowerlow frequency RF power of 550 W, a reaction chamber pressure of 2.6 torrand a temperature of 400° C. A spectrum s1 of the extinction coefficientis the measurement results of the first sample. Although lightabsorption is observed at the wavelength of 400 nm or shorter, theintensity is not high.

FIG. 1B shows the spectrum of an extinction coefficient of a siliconnitride layer as the second sample. The second silicon nitride layer wasformed by the following processes. “Centura Dxz” manufactured by AppliedMaterials, Inc. was used as a PE-CVD system. The second silicon nitridelayer was formed by flowing SiH₄ at 260 sccm, N₂ at 900 sccm and NH₃ at240 sccm as source gasses under the film forming conditions of an RFpower of 120 W, a pressure of 2.5 torr and a temperature of 400° C. Ascompared with the first sample, the flow rates of NH₃ and N₂ relative toSiH₄ as the Si source gas are considerably small. The second sample hasan Si rich composition and is considered having a higher Si compositionthan the first sample s1. A spectrum s2 of the extinction coefficient isthe measurement results of the second sample. Light absorption isobserved from the visible light range, and as the wavelength becomesshort, the extinction coefficient continues to increase. At thewavelength of 400 nm, the extinction coefficient is higher than that ofthe first silicon nitride layer at the wavelength of 300 nm. At thewavelength of 300 nm, a fairly strong light absorption exists.

FIG. 1C shows the spectrum of an extinction coefficient of a siliconnitride layer as the third sample. The third silicon nitride layer wasformed by the following processes. “Centura Dxz” manufactured by AppliedMaterials, Inc. was used as a PE-CVD system. The third silicon nitridelayer was formed by flowing SiH₄ at 32 sccm, N₂O at 480 sccm and He at4500 sccm as source gasses under the film forming conditions of an RFpower of 320 W, a pressure of 4.5 torr and a temperature of 400° C. Thenitridizing gas is changed to N₂O and the RF power and pressure areraised. A spectrum s3 of the extinction coefficient is as themeasurement results of the third sample. Similar to the second sample,light absorption is observed from the visible light range, and as thewavelength becomes short, the extinction coefficient continues toincrease strongly. At the wavelength of 500 nm, the extinctioncoefficient is generally equal to that of the first silicon nitridelayer at the wavelength of 300 nm. The extinction coefficient in thewavelength range of 300 to 400 nm is about a threefold of the secondsample. In the ultraviolet range, a considerable strong light absorptionexists. The third sample is considered having a higher Si compositionthan that of the first sample. The Si composition of the third sample isexpected to be higher than that of the second sample.

FIGS. 2A, 2B and 2C are graphs showing spectra of extinctioncoefficients of other insulating films including an SiOC film (fourthsample) formed by PE-CVD, an SiC film (fifth sample) formed by PE-CVDand a polyallyl ether film (sixth sample).

FIG. 2A shows the spectrum of an extinction coefficient of the SiOC filmas the fourth sample. The SiOC film as the fourth sample was formed bythe following processes. “Concept2 sequal” manufactured by NovellusSystems, Inc. was used as a PE-CVD system. The SiOC film was formed byflowing CO₂ at 5000 sccm and tetramethylcyclo tetrasiloxane at 5 cc/secas source gasses under the film forming conditions of an upper highfrequency RF power of 600 W, a lower low frequency RF power of 400 W, areaction chamber pressure of 4.0 torr and a temperature of 400° C. Aspectrum s4 of the extinction coefficient is the measurement results ofthe fourth sample. Although small light absorption is observed at thewavelength of 300 nm or shorter, it can be said that light absorption inthe ultraviolet range hardly exists.

FIG. 2B shows the spectrum of an extinction coefficient of the SiC filmas the fifth sample. The SiC film as the fifth sample was formed by thefollowing processes. “Concept2 sequal” manufactured by Novellus Systems,Inc. was used as a PE-CVD system. The SiC film was formed by flowingtetramethylsilane at 500 sccm and CO₂ at 2500 sccm under the filmforming conditions of an upper high frequency RF power of 600 W, a lowerlow frequency RF power of 400 W, a reaction chamber pressure of 1.8 torrand a temperature of 400° C. A spectrum s5 of the extinction coefficientis the measurement results of the fifth sample. Although lightabsorption of ultraviolet rays starts increasing from a wavelength of400 nm, the extinction coefficient at a wavelength of 300 nm is smallerthan that of the SiN film of the first sample. The extinctioncoefficient increases greatly at the wavelength of about 240 nm orshorter. This absorption range is considered having a smallsuperposition upon the wavelength range of a UV lamp. The lightabsorption in the range of ultraviolet rays emitted from a UV lamp isconsidered being equal to or smaller than that of the first sample.

FIG. 2C shows the spectrum of an extinction coefficient of the polyallylether film as the sixth sample. The polyallyl ether film as the sixthsample was formed by the following processes. SiLK (registeredtrademark) manufactured by Dow Chemical Company was used as polyallylether. A polyallyl ether film was formed on a silicon wafer by spincoating. After the film was baked on a hot plate at 300° C., it wasannealed in a furnace in an N₂ atmosphere at 400° C. A spectrum s6 ofthe extinction coefficient is the measurement results of the sixthsample. Although light absorption hardly exists at a wavelength of 400nm, the extinction coefficient increases at a wavelength of about 350 nmor shorter, and at a wavelength of 300 nm, the extinction coefficient isabout a twofold of that of the first sample.

FIG. 3A is a cross sectional view schematically showing the structure ofa semiconductor device according to the first embodiment. A shallowtrench 12 is formed in the surface layer of a silicon substrate 11. Forexample, a silicon oxide layer having a thickness of 9 to 21 nm, e.g.,10 nm, is formed on the surface of the silicon substrate 11 by thermaloxidation. On this silicon oxide film, a silicon nitride film having athickness of 100 to 150 nm, e.g., 110 nm, is formed by low pressure (LP)chemical vapor deposition (CVD). For example, LPCVD is performed byusing SiCl_(2H)2 and NH₃ as source gasses at a temperature of 750° C. to800° C. Since the film thickness is relatively thick, the film formingtemperature is set higher to increase the film forming speed.

On the silicon nitride layer, a resist pattern is formed covering theactive region (element forming region). An opening of the resist patterndefines the element isolation region. The width of the opening is, forexample, 0.1 to 1 μm. By using the resist pattern as an etching mask,the silicon nitride film and silicon oxide film are etched. The resistpattern may be removed at this stage.

By using the etched silicon nitride layer as an etching mask, thesilicon substrate is anisotropically etched by reactive ion etching(RIE). The silicon substrate 11 is etched, for example, by a depth of300 nm to form the trench 12. The silicon nitride layer and siliconoxide layer are etched by using a mixed gas of CF₄, CHF₃ and Ar asetching gasses. The silicon substrate 11 is etched by a mixed gas of HBrand O₂ or a mixed gas of Cl₂ and O₂.

The silicon substrate surface exposed on the surface of the trench 12 isthermally oxidized to form a silicon oxide layer liner 13 having athickness of, for example, 3 nm. The whole silicon surface exposed inthe trench 12 is covered with the silicon oxide layer liner 13. Asilicon nitride layer liner 14 having a tensile stress is further formedby LPCVD. A strong stress is given if the silicon nitride layer liner 14is thick. However, if it is too thick, the remaining opening is madenarrow and it becomes hard to bury the opening even with an HDP siliconoxide film. The thickness of the silicon nitride layer liner 14 is setto, for example, 20 nm. LPCVD is performed by using a mixed gas ofSiCl_(2H)2 and NH₃ as source gasses at a temperature lower than 680° C.,e.g., about 650° C. Since the film thickness is relatively thin, thefilm forming temperature is set to a relatively low temperature to lowerthe film forming speed. As the source gasses, silane (SiH₄) and ammonia(NH₃), tetrachlorsilane (SiCl₄) and ammonia, bistertialbutylaminosilane(BTBAS), or the like may be used. The liner of the silicon nitride layerhas a tensile stress of 1.2 GPa or more. This stress has a directionopposite to that of a burying silicon oxide layer after a heat treatmentfor making dense the layer to be described later. After the SiN layerliner is formed, a heat treatment at 1000° C. to 1150° C. such as rapidthermal annealing (RTA) may be performed. For example, a heat treatmentin an N₂ atmosphere at 1000° C. for 30 seconds can increase the tensilestress of the SiN layer by 20 to 30%.

Organic material having the composition equivalent to that of resist isfilled in the trench, the upper portion of the organic material isremoved and the upper portion of the silicon nitride layer liner 14 isselectively removed. The substrate formed with the silicon nitride layerliner 14 is subjected to pre-annealing at 400° C. to 450° C. for 1 to 5minutes in a high density plasma (HDP) CVD system, and successively asilicon oxide layer 15 is formed and filled in the trench by HDPCVD inthe same chamber. For example, if a trench having a depth of 300 nm isformed, the thickness of the burying silicon oxide layer 15 is set toabout 500 nm at the flat portion.

The silicon oxide layer 15 is formed by using as source gasses a mixedgas of SiH₄ and oxygen or a mixed gas of TEOS and ozone. After thesilicon oxide layer 15 is grown, annealing at about 1000° C. isperformed to make the silicon oxide layer 15 dense. The layer quality ofthe silicon oxide layer 15 in the trench after the annealing is almostthe same as that of the thermally oxidized layer. Although the densesilicon oxide layer has a compressive stress, this compressive stresshas a direction opposite to that of the tensile stress in the siliconnitride layer liner so that the compressive stress is cancelled out bythe tensile stress. An electron mobility to be lowered by thecompressive stress can be reduced.

An unnecessary insulating film on the surface of the silicon substrateis removed by chemical mechanical polishing (CMP) to form STI. Thesilicon nitride layer on the substrate surface functions as a polishingstopper. Instead of CMP, RIE using a mixed gas of CF₄ and CHF₃ may beused. The silicon nitride layer used as the stopper is etched by hotphosphoric acid. Thereafter, the silicon oxide film on the surface ofthe silicon substrate 11 is removed by dilute phosphoric acid.

A sacrificial oxide layer is grown by thermally oxidizing the surface ofthe silicon substrate 11. By using the sacrificial oxide film as athrough oxide film, ions are implanted into the surface region of thesilicon substrate 11. Implanted impurity ions are activated to form awell of a predetermined conductivity type in the active region definedby STI. For example, a p-type well Wp to be used for forming ann-channel MOS transistor and an n-type well Wn to be used for forming ap-channel MOS transistor are formed by separate ion implantationprocesses using resist masks. After the wells Wn and Wp are formed, thesacrificial oxide layer is removed by dilute phosphoric acid.

A gate insulating film 16 is formed on the active region surface. Forexample, the gate insulating film 16 is a silicon oxynitride layerhaving a thickness of 2 nm or thinner obtained by nitridizing athermally oxidized layer. The structure using high dielectric constantmaterial such as HfO₂ my be adopted as the gate insulating film. Apolysilicon layer (used as an n-type polysilicon layer 17 n and a p-typepolysilicon layer 17 p through impurity implantation) is deposited onthe gate insulating film 16 by thermal CVD, and patterned to form aninsulated gate electrode. The p-type MOS region (n-type well Wn) ismasked by a resist pattern and n-type impurity ions are implantedshallowly into the n-MOS region (p-type well Wp) to form an n-typeextension region 18 n. Similarly, the n-type MOS region (p-type well Wp)is masked by a resist film and p-type impurity ions are implantedshallowly into the p-MOS region (n-type well Wn) to form a p-typeextension region 18 p. An insulating layer of silicon oxide or the likeis deposited on the silicon substrate, covering the gate electrode, andanisotropic etching (RIE) is performed to leave side wall spacers SWonly on the side walls of the gate electrode.

After the side wall spacers SW are formed, n-type and p-type impurityions are selectively implanted into the n-MOS region (p-type well Wp)and p-MOS region (n-type well Wn) to form n-type source/drain diffusionlayers 21 n and p-type source/drain diffusion layers 21 p. Impuritiesare also implanted into the gate electrodes of polysilicon so that ann-type gate electrode 17 n and a p-type gate electrode 17 p are formed.A metal layer capable of being silicidated is deposited on the substratesurface, covering the gate electrodes, and the silicide reaction isconducted to form a silicide layer 23 on the gate electrode surface andthe source/drain diffusion region surface. In this manner, a CMOStransistor structure is formed.

A variety of well-known structures may be used as the CMOS transistorstructure. For the general structure of a semiconductor device and itsmanufacture method, refer to, for example, U.S. Pat. No. 6,707,156 whichis incorporated herein by reference.

A contact etch stopper layer 25 of silicon nitride is deposited on thesilicon substrate, covering the CMOS transistor structure. This siliconnitride layer is formed by thermal CVD, for example, under the followingconditions. As a thermal CVD system, “centura” manufacture by AppliedMaterials, Inc. is used. The silicon nitride film having the qualitysuitable for forming a contact etch stopper on the silicon substratesurface is formed by thermal CVD by flowing N₂ at 5000 sccm, NH₃ at 7000sccm and Si₂H₆ at 19 sccm at a pressure of 300 torr and a temperature of600° C.

On the contact etch stopper layer 25, a phosphosilicate glass (PSG)layer 26 is formed as a lower interlayer insulating film, for example,by thermal CVD. A contact hole 27 is formed through the lower interlayerinsulating layer 26 and contact etch stopper layer 25, a barrier layer28 of TiN or the like is deposited and thereafter a W layer 29 is buriedand an unnecessary portion is removed by CMP to form a conductive plug.On the lower interlayer insulating layer 26 buried with the conductiveplug, a silicon nitride layer 31 having the ultraviolet shieldingability such as the above-described second and third samples isdeposited to a thickness of about 50 nm by PE-CVD.

On the silicon nitride layer 31, an SiOC layer 32 not having theultraviolet shielding ability is deposited to a thickness of about 130nm by PE-CVD. A resist pattern is formed on the SiOC layer 32 andhardened through UV irradiation. For example, two-step curing isperformed at 110° C. for 10 seconds and at 230° C. for 30 seconds byusing “Fusion 200” manufactured by Axcelis Technologies, Inc. as a UVcuring system. By using the hardened resist pattern as a mask, a wiringtrench 33 is formed through the SiOC layer 32 and SiN layer 31. After abarrier layer 34 of Ta is formed, a copper layer 35 is buried throughplating or the like, and an unnecessary portion is removed to form acopper wiring pattern. Covering the copper wiring pattern, an SiC layer37 having the oxygen intercepting ability and copper diffusionpreventing ability is deposited to a thickness of about 50 nm by PE-CVD.If necessary, the interlayer insulating layer forming and damascenewiring forming processes are repeated to form a multi-layer wiring.

FIG. 3B is a cross sectional view schematically showing the structure ofa comparative sample. The structure from the silicon substrate 11 to thelower interlayer insulating layer 26 and to the conductive plug 28, 29is similar to that shown in FIG. 3A. After the conductive plug isformed, an SiOC layer 132 is deposited on the lower interlayerinsulating layer 26 to a thickness of about 130 nm by PE-CVD. A wiringtrench 133 is formed in the SiOC layer 132 and after a barrier layer 134of Ta or the like is deposited, a copper layer 135 is buried. After anunnecessary metal layer is removed, an SiC layer 137 having a thicknessof 50 nm is formed by PE-CVD, covering the copper wiring pattern.Namely, the comparative sample is different from the sample shown inFIG. 3A in that it does not have the SiN layer 31 having the ultravioletshielding ability.

FIG. 4A is a schematic plan view showing the plan structure of thep-channel MOS transistor shown in FIGS. 3A and 3B. The trench 12 isformed surrounding the active region, the silicon oxide layer liner 13is formed by thermally oxidizing the Si surface exposed on the innerwall of the trench, the silicon nitride layer liner 14 is formed on thesilicon oxide layer liner 13, and the HDP silicon oxide layer 15 isformed burying the trench. The gate electrode of the p-type polysiliconlayer 17 p is formed traversing the central area of the active region,with the gate insulating film being interposed. On both sides of thegate electrode 17 p, the source/drain extension regions 18 p andsource/drain diffusion layers 21 p doped with p-type impurity ions areformed. Under the gate electrode 17 p, the n-type well region Wn is leftto form a channel region.

As the silicon nitride layer 14 traps electrons, although thesource/drain regions 21 p having a high impurity concentration arehardly influenced, the n-type channel region Wn is influenced bynegative charges and has a possibility that a depletion layer and aninversion layer are formed.

FIG. 4B is a graph showing the characteristics of a drain current Idsand a gate voltage Vg of the embodiment sample shown in FIG. 3A and thecomparative sample shown in FIG. 3B. The characteristics s11 of theembodiment sample shown in FIG. 3A show that the drain current issaturated in the on-state of the gate voltage. As the absolute value ofthe gate voltage is reduced, the drain current continues to reduce, andin the off-state the drain current lowers to a very small value. As thegate voltage is raised at the opposite polarity, the drain current risesslightly. In contract, the characteristics s12 of the comparative sampleshown in FIG. 3B show the saturated current almost equal to that of thecharacteristics s11. As the absolute value of the gate voltage isreduced, the drain current Ids reduces to some degree and thereafter areduction in the drain current stops, which indicates the existence ofleak current. It can be considered that negative charges are accumulatedon the side wall of STI and a parasitic MOS transistor always turned onexists. The embodiment sample can be considered that the formation of aparasitic MOS transistor is prevented or suppressed. In an n-channel MOStransistor, even if negative charges are formed on the STI side wall,the channel becomes only more off and the leak current is assumed not tobe generated. However, if the region in contact with the SIT side wallbecomes a parasitic transistor always turned off, the effective channelwidth is narrowed. A reduction in the drain current may cause someproblem in a finer n-channel MOS transistor.

From the characteristics shown in FIG. 4B, a reduction in the leakcurrent may be ascribed to the SiN layer 31 having the ultravioletshielding ability formed on the lower interlayer insulating film 26 inthe MOS transistor structure shown in FIG. 3A. Namely, the SiN layer 31exhibits the ultraviolet shielding ability relative to ultraviolet raysirradiated from the upper position and prevents or suppresses theultraviolet rays from irradiating STI. It can therefore be consideredthat charges are not accumulated in STI and an increase in the leakcurrent is suppressed.

FIG. 5A is a schematic cross sectional view showing the structure of asemiconductor device according to another embodiment. The processes upto forming the lower interlayer insulating layer 26 and conductive plugare similar to those described with reference to FIG. 3A. An organicinsulating layer 42 of polyallyl ether is formed on the lower interlayerinsulating layer 26 to a thickness of 130 nm. A wiring pattern trench isformed and a copper wiring constituted of a barrier layer 34 and acopper layer 35 is buried in the trench. On the organic insulating layer42 of polyallyl ether buried with the copper wiring, an SiC layer 37having a thickness of 50 nm is formed by PE-CVD. On the SiC layer 37, anorganic insulating layer 44 of polyallyl ether is formed to a thicknessof 250 nm as an interlayer insulating film. A trench 45 for dualdamascene copper wiring is formed in the organic insulating layer 44 ofpolyallyl ether, and a barrier layer 46 and a copper layer 47 are buriedto form a dual damascene copper wiring. An SiC layer 49 is formed on thedual damascene wiring to a thickness of 50 nm by PE-CVD. If necessary,the interlayer insulating layer forming and wiring layer formingprocesses are repeated.

FIG. 5B shows the structure of a comparative example. As compared to thestructure shown in FIG. 5A, a different point is that the polyallylether layers 42 and 44 are replaced with SiOC layers 142 and 144 formedby PE-CVD.

FIG. 6 is a graph showing the characteristics of a drain current Ids anda gate voltage Vg of the semiconductor devices shown in FIGS. 5A and 5B.A curve s21 shows the characteristics of the embodiment sample shown inFIG. 5A, and a curve s22 shows the characteristics of the comparativesample shown in FIG. 5B. The curve S22 of the drain current Ids of thecomparative sample shown in FIG. 5B does not become lower than somelevel, indicating that leak current exists. The curve S21 of theembodiment sample shows that the drain current Ids lower to a very smallvalue and thereafter rises slightly. Similar to the comparative exampleshown in FIG. 3B, in the comparative example shown in FIG. 5B, it can beconsidered that a parasitic MOS transistor always turned on exists. Inthe embodiment sample shown in FIG. 5A, the formation of a parasitic MOStransistor is prevented or suppressed.

In the structure shown in FIG. 5A, the SiOC layer in the structure shownin FIG. 5B is replaced with the polyallyl ether layer. As apparent fromthe graph shown in FIG. 2A, SiOC hardly exhibits light absorption in theultraviolet range. In contrast, as shown in FIG. 2C, polyallyl etherexhibits light absorption which rises relatively abruptly at awavelength of about 350 nm or shorter. Since the organic insulatinglayers 42 and 44 of polyallyl ether are thick, fairly strong lightabsorption can be expected. It can therefore be considered that leakcurrent is reduced in the structure shown in FIG. 5A.

As described above, as the film having a ultraviolet shielding abilityis formed at the lower portion of the multi-layer wiring and above thetransistors, charge accumulation at the interface with the SiN layerliner can be prevented even if the multi-layer wiring forming processesincluding ultraviolet irradiation are performed. It is thereforepossible to retain the good transistor characteristics and provide ahigh performance transistor. The contact etch stopper layer having theultraviolet shielding ability is not limited only to the SiN layer.Other insulating layers containing Si rich SiN in their composition arealso expected to be used. The organic insulating layer having theultraviolet shielding ability is also not limited to the polyallyl etherlayer. Other organic insulting layers having benzene rings are alsoexpected to be used.

The present invention has been described in connection with thepreferred embodiments. The invention is not limited only to the aboveembodiments. It will be apparent to those skilled in the art that othervarious modifications, improvements, combinations, and the like can bemade.

1. A semiconductor device comprising: a silicon substrate; trench formeddownward from a surface of said silicon substrate, said trench definingactive regions in the surface of said silicon substrate; a liner layerof a silicon nitride film covering an inner wall of said trench; anelement isolation region of silicon oxide formed on said liner layer,and filling said trench; an n-type well formed in one of said activeregions, the n-type well being surrounded, in plan view, with said linerlayer of the silicon nitride film; a p-channel MOS transistor formed inand on said n-type well; a contact etch stopper layer formed on saidsilicon substrate, directly covering said p-channel MOS transistor; alower interlayer insulating film formed on said contact etch stopperlayer; a light shielding film of a Si-rich silicon nitride layer havingultraviolet shielding ability and formed on said lower interlayerinsulating layer above said liner layer and said contact etch stopperlayer, an intermediate interlayer insulating film formed on said lightshielding film, and having a wiring trench; and wiring embedded in saidwiring trench; wherein said light shielding film and bottom of saidwiring trench have complementary shapes.
 2. The semiconductor deviceaccording to claim 1, further comprising a diffusion preventing layerformed on said intermediate interlayer insulating film and covering saidwiring, said diffusion preventing layer having an oxygen interceptingability and a wiring metal diffusion preventing ability and not havingthe ultraviolet shielding ability.
 3. The semiconductor device accordingto claim 2, wherein said wiring is a copper wiring.
 4. The semiconductordevice according to claim 2, wherein the intermediate interlayerinsulating film does not have the ultraviolet shielding ability.
 5. Thesemiconductor device according to claim 1, wherein the lower interlayerinsulating film is a silicon-oxide-containing insulating layer.
 6. Thesemiconductor device according to claim 5, wherein the lower interlayerinsulating film does not have the ultraviolet shielding ability.
 7. Thesemiconductor device according to claim 1, wherein the contact etchstopper layer is made of a silicon nitride layer.
 8. The semiconductordevice according to claim 7, wherein the silicon nitride layer of saidlight shielding film has an Si composition larger than an Si compositionof the silicon nitride layer of said contact etch stopper layer.
 9. Thesemiconductor device according to claim 1, further comprising a lowerliner layer of a silicon oxide layer covering the inner wall of saidtrench under said liner layer of the silicon nitride layer.
 10. Thesemiconductor device according to claim 1, wherein the silicon nitridefilm of said liner layer has an upper end retracted from the surface ofsaid silicon substrate.
 11. The semiconductor device according to claim1, wherein the contact etch stopper layer does not have the ultravioletshielding ability.
 12. The semiconductor device according to claim 1,wherein said element isolation region is formed of silicon oxide. 13.The semiconductor device according to claim 1, wherein a gate electrodeof the p-channel MOS transistor directly overlies said liner of thesilicon nitride film.